Folding a new bass horn design or adjusting the dimensions of an existing
design to meet a specific requirement can be somewhat of a challenge and
prone to error. To make the process easier and to avoid errors as much
as possible, I've created a number of different Excel workbooks that can
assist with the folding process. All of them should be considered as "works
in progress" as I'm continually adding new features and of course fixing the
odd bugs that I come across, so always make sure to check here for the
latest version before using any of these workbooks. Some of them I've
actually used to design and build my own subwoofers (the best way to confirm
that the workbook in question works), and in those cases I've included a
link to the project in question. If you have any questions about the
spreadsheets, please post them to the DIYAudio Subwoofers forum using the
provided link below, thanks!
http://www.diyaudio.com/forums/subwoofers/171747-spreadsheet-folded-horn-layouts.html
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BOXPLAN-THAM
Current Version: 4.8 - 31-MAR-2024
This workbook can be used to design a
tapped horn with a "THAM" style fold. I used an earlier versionof
this workbook to design my POC2 tapped horn.
The spreadsheet allows for the design of both single and
dual-expansion tapped horns.
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BOXPLAN-MTH
Current Version: 3.3 - 08-JAN-2023
This workbook can be used to design a
tapped horn with a "MTH-30"
style fold. The MTH-30 fold is an easy one to do, but
it only supports single expansion designs, which does limit
its use a bit.
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BOXPLAN-MTHALT
Current Version: 3.3 BETA - 02-JUN-2023
This workbook can be used to design a
tapped horn with an alternate version of "MTH-30"
style fold, where the mouth is placed on a different side of
the box. The MTH-30 fold is an easy one to do, but it only
supports single expansion designs, which does limit its use
a bit.
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BOXPLAN-SS
Current Version: 9.7 - 21-SEP-2021 This workbook can be used to design a
tapped horn with an "SS"style
fold.
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BOXPLAN-VBSLOT
Current Version: 2.3 - 08-JUN-2021
This workbook can be used to design a sime slot-loaded
vented subwoofer. This new version of the workbook uses
Hornresp's new "Offset Driver / Offset Vent" model, in an
attempt to show the impact of the driver and vent locations
on the frequency response. Make sure that you download
the latest version of Hornresp before you use it.
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BOXPLAN-ODOV
Current Version: 0.3 BETA - 02-APR-2021
This workbook can be used to simulate a speaker with an
offset driver and offset vent on the baffle, the purpose
being to determine the best locations for both, by observing
the simulated impact on the out-of-band resonance modes in
the vent's response.
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BOXPLAN-OTHORN
Current Version: 3.4 - 03-JUN-2024
This workbook can be used to design a
tapped horn with a "Othorn"
style fold. The spreadsheet allows for the design
parabolic (default), conical or exponential expansion, the
latter two being approximated by parabolic segments. A
simulation of the actual Othorn produced by using this
workbook shows a frequency response that is very similar to
that measured for the Othorn.
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BOXPLAN-WBIN
Current Version: 3.3 - 08-MAR-2022
This workbook can be used to design a simple "W-bin" type of
front-loaded horn.
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BOXPLAN-CYCLOPS
Current Version: 3.2 - 17-FEB-2023
This workbook can be used to design a
"Cyclops" type of tapped horn with straight segments (the
last section is flared however). |
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BOXPLAN-ROAR
Current Version: 1.0 - 22-JAN-2020
This workbook can be used to design a "ROAR" type of tapped
horn. The workbook contains optimization and export
routines. |
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BOXPLAN-SPLANAR
Current Version: 0.4 (beta) - 09-NOV-2018
This workbook can be used to design a planar type of
compound horn. The workbook contains optimization and export
routines. |
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BOXPLAN-TL1
Current Version: 2.0 - 19-JUL-2023
This workbook can be used to design a straight TL, using a
fold that is very popular with the car audio crowd. |
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BOXPLAN-TL2
Current Version: 1.9 - 17-MAR-2023
This workbook can be used to design a straight TL, using a
better fold than the TL1 fold as it allows for much more
flexibility in positioning the driver at a useful offset
down the line. |
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BOXPLAN-MLTL
Current Version: 2.9 - 02-JUN-2022
This workbook can be used to design a
simple mass-loaded transmission line (MLTL) style vented subwoofer, with the
vent placed at the narrow end. I used an earlier version of this workbook to design my
"Boom
Unit" subwoofer and my "POC6" PA bass
unit.
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BOXPLAN-MLTL2
Current Version: 0.2 (beta) - 13-MAR-2022
This workbook can be used to design a mass-loaded
transmission line (MLTL) style subwoofer, with a
folded vent. |
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BOXPLAN-MLTL3
Current Version: 1.6 - 31-MAR-2023
This workbook can be used to design a mass-loaded
transmission line (MLTL) style subwoofer. Two vent options
are provided in the workbook. Option 1 places the vent on
the same side as the driver, and option 2 places the vent on
the opposite side. Option 2 produces a design that's much
closter to a traditional TL. |
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BOXPLAN-SFTH
Current Version: 0.4 (beta) - 21-NOV-2021
This workbook can be used to design a simple TH with one
fold. This is probably the simplest way that a TH can be
designed, and is best used for home audio builds as the box
can end up being pretty tall. |
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BOXPLAN-SFTH2
Current Version: 0.6 (beta) - 06-FEB-2021
This workbook can be used to design a simple TH with two
folds, similar to the SFTH fold. Like the SFTH fold,
this is best used for home audio builds as the
box can end up being pretty tall, though the extra fold in
the design does provide for some flexibility in the box
dimensions. |
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BOXPLAN-TQWT
Current Version: 0.1 (beta) - 08-FEB-2019
This workbook can be used to design a simple mass-loaded Tapered
Quarterwave Tube with one
fold. Like the SFTH fold,
this is best used for home audio builds as the
box can end up being pretty tall. |
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BOXPLAN-MWTH
Current Version: 0.3 (beta) - 15-APR-2019
This workbook can be used to design a tapped horn that uses
the same fold used in the "Microwrecker" tapped horn. |
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BOXPLAN-BP6S
Current Version: 1.3 (beta) - 06-APR-2023
This workbook can be used to design a series-tuned 6th order
bandpass system. It also includes an additional feature that
allows you to import an existing 6th order bandpass Hornresp
sim as a target. |
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BOXPLAN-BP6S2
Current Version: 0.5 (beta) - 17-JAN-2021
This workbook can be used to design a series-tuned 6th order
bandpass system with an alternate layout. |
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BOXPLAN-BP6P
Current Version: 1.3 - 06-APR-2022
This workbook can be used to design a parallel-tuned 6th
order bandpass system. It also includes an additional
feature that allows you to import an existing 6th order
bandpass Hornresp sim as a target. |
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BOXPLAN-BP6P2
Current Version: 0.1 (beta) - 13-DEC-2020
This workbook can be used to design a parallel-tuned 6th
order bandpass system with an alternate layout, similar to
the "Paraflex" designs. |
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BOXPLAN-CUBO
Current Version: 1.2 (beta) - 17-JUL-2022
This workbook can be used to design an optimized "Cubo"
tapped horn. |
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BOXPLAN-POC7
Current Version: 1.4 - 17-MAR-2023
This workbook can be used to design an optimized "POC7"
tapped horn. |
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BOXPLAN-SHINSON
Current Version: 0.6 (beta) - 08-FEB-2021
This workbook can be used to design an offset front-loaded horn, using a folding scheme provided by Scott Hinson. It's still a work in progress.
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BOXPLAN-PARAC
Current Version: 0.6 (beta) - 22-MAR-2021
This workbook can be used to design a Paraflex "Type C"
design. It's still a work in progress. Version 0.6
(beta) includes support for Hornresp's new "PH1" sim model.
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BOXPLAN-PARAA
Current Version: 0.8 (beta) - 22-MAY-2022
This workbook can be used to design a Paraflex "Type A"
design. It's still a work in progress.
Version 0.5 (beta) includes support for Hornresp's new "PH1"
sim model.
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BOXPLAN-PARAO
Current Version: 0.3 (beta) - 31-AUG-2023
This workbook can be used to design a Paraflex "Type O"
design. It's still a work in progress.
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BOXPLAN-PARAC2E
Current Version: 0.1 (beta) - 27-FEB-2021
This workbook can be used to design a Paraflex "Type C2E"
design. It's still a work in progress.
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BOXPLAN-PARAH
Current Version: 0.1 (beta) - 13-FEB-2021
This workbook can be used to design a simple parabolic
offset sealed horn.
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BOXPLAN-BP4SLOT
Current Version: 1.0 - 06-APR-2023
This workbook can be used to design a simple offset-driver
slot-loaded 4th order bandpass alignment.
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BOXPLAN-BP8P
Current Version: 0.2 - 29-MAR-2024
This workbook can be used to design a simple 8th order
bandpass alignment
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BOXPLAN-DRIVERS
Current Version: 0.2 (beta) - 21-FEB-2021
This workbook can be used to display Hornresp's driver
database in a simple table, allowing for easier review and
manipulation. The workbook also allow you to export the
driver database to a different folder. |
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Enter the physical dimensions, the t/s parameters and if
available the semi-inductance parameters for the
driver that you want to use in the "Driver" spreadsheet in the workbook.
You can also use the "Load Driver" option to load the parameters
for any driver currently stored in Hornresp's database.
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Enter the physical dimensions of the box that you want to use in the
"Design" spreadsheet in the workbook.
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Enter the thickness of the wood that you plan to use to build the box
in the "Design" spreadsheet in the workbook. In some of the workbooks, you can select different thicknesses for different panels.
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In some of the workbooks, you can adjust the depth of the baffle inset, or the position of the driver on the baffle. Do this if necessary.
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Under Hornresp parameters, enter the cross-sectional area of the sections or their lengths where allowed to do so.
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If the workbook has an Optimize button, hit it until all the numbers in red read "0.00". The layout of the box is now optimized. If it does not have an Optimize button, adjust the lengths of each panel and the expansion angle or angles until the expansion graph is smooth and all numbers in red read "0.00" or very close to zero.
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Under "Filename", change the desired location of the export file. The default location for HornResp is "C:\Hornresp\Import".
and click on the "Export" button.
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In Hornresp, select "File..Import..Hornresp Record" and import the file you created in Step 7
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In Hornresp, select "Tools..Loudspeaker Wizard" to bring up
the Loudspeaker Wizard, and review the simulated response of your design by selecting "Power" from the pulldown menu.
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To adjust your design, change any of the options available to
you on the "Design" spreadsheet, hit the "Export" button and
press F6 to quickly update the sim in Hornresp. Repeat this step until you get a result that you like.
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Take the panel dimensions from the "Panel Dimensions" section of spreadsheet, cut the panels, build your box and enjoy.
If available, use the "Guides" sheet in the workbook to assist with the layout of any internal panels in the box.